Mode com MC-NE Net Eye Installation Manual

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MAX CHARGE MC-624
MULTI-STAGE
VOLTAGE REGULATOR
INSTALLATION AND OPERATION MANUAL
BALLARD COMMERCIAL INDUSTRIES, INC.
18930 59TH AVE., NE, ARLINGTON, WA 98223
ON THE INTERNET: WWW.BALMAR.NET
© COPYRIGHT 2010, BALMAR
Safety Considerations
1. Always disconnect your battery
banks and ensure that switches
are “OFF” prior to installing your
regulator.
2. Remove loose-tting clothing or
jewelry, which could become en-
tangled in your motor or other ma-
chinery prior to installing regulator.
3. Wear ANSI-approved safety eye-
wear and protective gear.
4. DO NOT attempt to modify the reg-
ulator. Modications could result in
damage to your charging system,
and will void your warranty.
5. Do not attempt installation if you
are tired or fatigued.
6. Ensure that the engine has cooled
before initiating installation.
7. Do not attempt regulator installa-
tion while using alcohol or medi-
cation that could impair your judg-
ment or reaction time.
8. Always use the right tool for the
job. Improper tool use may dam-
age regulator or your vessel, and
could result in personal injury.
9. Take time to read the manual.
Equipment damage and possible
injuries may result from an incom-
plete understanding of the installa-
tion and operation of the MC-624
regulator. If you are unfamiliar with
marine electrical systems, consult
with a licensed marine electrician.
Introduction
The Balmar Max Charge MC-624 is the latest generation of
smart, multi-stage Balmar Max Charge voltage regulators. De-
signed to provide precise voltage control for Balmar high-output
24-volt alternators and other externally regulated P-type alterna-
tors, the MC-624 features user selectable programs for the fol-
lowing battery types: Deep cycle ooded, standard ooded, gel,
AGM and spiral wound AGM batteries. In addition, the regulator
features a universal default program that’s safe for most battery
types, as well as a program that’s designed for use in vessels
utilizing voltage sensitive halogen equipment.
In addition to the user selectable preset programs, the MC-624
features a wealth of advanced programming modes which make
it possible to tailor charging to a wide variety of environments.
When used in conjunction with optional MC-TS-A and MC-TS-B
alternator and battery temperature sensors, the MC-624 features
the ability to monitor and respond to a range of ambient tempera-
ture conditions, including reduction or discontinuation of charg-
ing voltages, should a catastrophic over-temperature condition
occur at the alternator or the batteries.
Introduction ...........................1
Safety Considerations..........1
Regulator Installation ...........2
Unpacking Box .....................2
Locate/Mount Regulator ......2
Basic Wiring Installation ......2
Regulator Terminal Layout .. 3
Installation By Wire ...........4-6
Initial Start Up .......................6
Regulator Operation .............7
Regulator Display Modes.....8
Using Magnetic Tool ............. 9
Regulator Programming ......9
Basic Programming..............9
Adjust For Battery Type ....... 9
Advanced Programming .... 11
Adjust Adv. Programs ...... 11-12
Add’l. Regulator Features ..12
Troubleshooting ............12-14
Warranty ..............................15
Notes Page .......................... 16
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Summary of Contents

Page 1 - MAX CHARGE MC-624

MAX CHARGE MC-624MULTI-STAGEVOLTAGE REGULATORINSTALLATION AND OPERATION MANUALBALLARD COMMERCIAL INDUSTRIES, INC. 18930 59TH AVE., NE, ARLINGTON, WA 9

Page 2 - Regulator Installation

- 10 -Advanced ProgrammingAccessing The Advanced Programming ModeThe MC-624 provides a broad range of advanced user adjustments in its Advanced Progra

Page 3

- 11 -Alternator Temperature Threshold. Controls the setpoint at which point eld current is reduced when the the alternator temperature sensor indica

Page 4 - Installation By Wire

Additional Regulator FeaturesSmall Engine ModeIn situations where additional power is needed for propulsion, the MC-624 provides the option to manuall

Page 5 - Install Dash Lamp

- 13 -Voltage Regulator TestingSet your voltmeter to 24VDC and connect the negative lead to SYSTEM GROUND.With the ignition turned OFF, check voltage

Page 6 - Magnetic Reed Switch

- 14 -If there is little or no magnetic pull at the pulley shaft or at the rear bearing, initiate the following test:With the key off and the engine o

Page 7 - Regulator Operation

- 15 -LIMITED PRODUCT WARRANTYBALMAR warrants to the original consumer/purchaser the product is free from any defects in material or workman-ship for

Page 9 - Basic Programming

CAUTION: The following instructions are intended for use by experienced marine electrical installers. If you are not experienced at installing electri

Page 10 - Advanced Programming Modes

1. IGNITION INPUT - Connects to a switched source of battery voltage (to ignition switch or oil pressure switch). BROWN wire in regulator wiring harn

Page 11

Installation By WireInstall BROWN Ignition WireThe BROWN Ignition Wire (#1 in diagram at right) provides the ON/OFF voltage for the regulator. This wi

Page 12 - System Troubleshooting

Install Battery #2 Temperature SensorYour Max Charge MC-624 voltage regulator can accomodate a second-ary battery temperature sensor. Used in conjunct

Page 13

Magnetic Reed SwitchLooking much like a small thermometer atop the regulator’s circuit board, the magnetic reed switch provides a durable, sealed inte

Page 14 - Conclusion

Regulator OperationThe MC-624 regulator’s microprocessor controlled charging system uses a sophisticated, multi-stage prole to deliver maximum cha

Page 15 - LIMITED PRODUCT WARRANTY

Regulator Display Modes - Short Display/Long DisplayThe regulator’s three digit alphanumeric LED display provides a scrolling view of charging status.

Page 16

Regulator Programming ModesUsing The Magnetic Reed SwitchControl of the MC-624 magnetic reed switch located in the upper left cor-ner of the regulator

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